Director/ Prof. Dr .Maher Abas EL-soukary             -  Mobile:0102336203  -   Office:26707521

E-mail: elsokary@epri.sci.eg

 

Deputy Director / Prof.Dr.Ayman mohammady       -  Mobile:0122881662 

E-mail: elmohamady@epri.sci.eg

 

 


 

       Since its inception in 1982, and as part of EPRI program for petroleum development, EPRI onshore and offshore inspection and quality assurance groups, have continued to strengthen and enhance their capabilities to meet the challenges of the technological advancements in the fields of coating systems. Backed with eleven years of experience, surfaces protection center (SPC) quality assurance groups now cover:

 

       - Inspection of three layer PE and PP coating systems and their field joints, Inspection of single and dual layer FBE system, Developments insulation of petroleum pipe-lines with foam systems.

 

       - Testing and evaluation of coating materials, Internal lining and Evaluation and protection of petroleum projects from corrosion. In 1990, EPRI invaded the field of onshore by successful completion of many onshore and offshore projects including inspection of 7000km pipe lengths for different petroleum companies. EPRI will extend its distinguished quality professional services and continue its mission with a vibrant determination for ultimate success. In addition to its experience in this field, EPRI offers its technical information as a consultant in this field for some of petroleum companies.

 

 

 


       SPC quality assurance of EPRI is leader in the field of coating, lining, insulation and testing of coating materials for major projects completed in Egypt. Through its group, EPRI provides the following services:


ASSESSMENTS, INVESTIGATION


       - Testing of coating and painting materials


       - Selection the best methods for coatings


       - Selection the best coating material

 

FIELD ACTIVITIES


       - Inspection of coating insulation & lining of petroleum Pipe-lines.


       - Documentation of coating procedure and materials


       - Inspection of coating and testing equipments.

 

REMEDIATION 


       - developments of standards


       - Selection of best coating procedure

 

       - Corrosion Protection plans.


 

       

       SPC offers its technical information as a consultant in the field of corrosion protection to some of Egyptian petroleum Companies (Petrojet, Gasxo, Khalda, PPC etc…)SPC SPECIFICATIONS


       - FBE SPECS.


       - PE SPECS.


       - PP SPECS.


FOAM INSULATION SPECS.


       - MAIN PAINTING TESTS AT SPC LAB


Cathodic  disponding shall be carried out and tested at different temperatures.


Curing and gel times of paints .


Paints rheology and viscosities.

 

       - Gloss                ASTM D 523.

 

       - Flash point       ASTM D 93

 

       - Holiday test     ASTM D 5162/91

 

       - Pimhole test .

 

       - Roughness test

 

       - Resistivity test

 

       - Resistivity test     ASTM D 1125

 

       - Stability

 

       - Viscosity test


                       * Brook field viscometer       ASTM D 4284

 

                       * Four flow cup       ASTM D 1200

 

       - Density                             ASTM D 1475

 

       - Chemical resistances

 

       - Stress cracking

 

       - Weathering

 

       - Mechanical properties include

 

       - Hardness

 

                                   * Pendlum test          ASTM D 4366

 

                                   * Pencil scratch test   ASTM D 3363

 

       - Flexibility


                               * Bening test             ASTM D 522

 

                               * Impact test             ASTM D 3029

 

                               * Cold flexibility        ASTM D 2794, G14/88

 

         - Abrasion resistance (Taber)   ASTM D 4060

 

       - Adhesion test

       

                               * Peeling test                DIN 30670

 

                               * Cross hatch test          SIS 184/172

 

                               * Cross cut                   ASTM D 3359

 

                               * Dolly test                   ASTM D 4541

 

       - Film thickness   

 

                               * Wet film thickness (WFT) comp gauge ASTM D 1212/91

 

                               * Dry film thickness (DFT) coating

 

       - Chemical resistances

 

       - Stress cracking

 

       - Weathering

 

       - Salt spray test.

 


SPC has cooperated in the field of coating inspection with the following companies:


       - PETROLEUM PIPELINE COMPANY (1989-2004) 28000KM.


       - GASCO (1995-2004) 2900KM INCLUDING ARABIC GAS PIPELINES.


       - PETROBEL (1995-2003) 1000KM.


       - EAST GAS CO. (2002-2003) TABA / ARISH 260KM.


       - BURULUS-RASHED (1999-2004) 250KM.


       - KHALDA (2002-2003) 85KM+275KM AT 2004.


       - CENTREUN (2003) 50KM.


       - NATGAS (2003) 10KM+42KM AT 2004.


       - TECHNIP SIMIAN &SIENIA SAPPHIRE 90KM. [2004].